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Data Sheet September 9, 2009
TLynxTM: Non-Isolated DC-DC Power Modules: 2.4Vdc -5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A Output Current
Features
Compliant to RoHS EU Directive 2002/95/EC (Z versions) Compatible in a Pb-free or SnPb reflow environment (Z versions) Wide Input voltage range (2.4Vdc-5.5Vdc) Output voltage programmable from 0.6Vdc to 3.63 Vdc via external resistor Tunable LoopTM to optimize dynamic output voltage response
RoHS Compliant Applications
EZ-SEQUENCE
TM
Flexible output voltage sequencing EZSEQUENCE - APTH versions Remote sense Fixed switching frequency Output overcurrent protection (non-latching) Overtemperature protection Remote On/Off Ability to sink and source current Cost efficient open frame design Small size: 13.5 mm x 33.0 mm x 8.5 mm
Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Networking equipment Industrial equipment
Vin+ VIN VOUT SENSE
RTUNE
Vout+
(0.53 in x 1.3 in x 0.334 in) Wide operating temperature range (-40C to 85C) US and Canadian Recognized to UL* 60950-1 and CSA C22.2 No. 60950-1-03 and VDE licensed to 0805:2004-09 (EN60950-1)
MODULE
Cin
SEQ
CTUNE Q1
Co
ON/OFF GND
TRIM
RTrim
ISO** 9001 and ISO 14001 certified manufacturing facilities
Description
The TLynxTM series of power modules are non-isolated dc-dc converters that can deliver up to 20A of output current. These modules operate over a wide range of input voltage (VIN = 2.4Vdc-5.5Vdc) and provide a precisely regulated output voltage from 0.6Vdc to 3.63Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and overtemperature protection, and output voltage sequencing (APTH TM versions). A new feature, the Tunable Loop , allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area.
* UL is a registered trademark of Underwriters Laboratories, Inc.

CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards
Document No: DS07-014 ver. 1.06 PDF name: APTH020A0X_ds.pdf
Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 12A output current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Input Voltage Continuous Sequencing Voltage Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature All Tstg -55 125 C APTH All VSEQ TA -0.3 -40 ViN, Max 85 Vdc C Device All Symbol VIN Min -0.3 Max 6 Unit Vdc
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Operating Input Voltage Maximum Input Current (VIN=2.4V to 5.5V, IO=IO, max ) Input No Load Current (VIN = 5.0Vdc, IO = 0, module enabled) Input Stand-by Current (VIN = 5.0Vdc, module disabled) Inrush Transient Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1H source impedance; VIN =0 to 5.5V, IO= IOmax ; See Test Configurations) Input Ripple Rejection (120Hz) All All All It 12 43
2
Device All All VO,set = 0.6 Vdc VO,set = 3.3Vdc All
Symbol VIN IIN,max IIN,No load IIN,No load IIN,stand-by
Min 2.4
Typ
Max 5.5 19.5
Unit Vdc Adc mA mA mA
47 52 5
1
As mAp-p dB
2
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 20A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data sheet for further information.
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Electrical Specifications (continued)
Parameter Output Voltage Set-point (with 0.5% tolerance for external resistor used to set output voltage) Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation (for VO 2.5Vdc) Line (VIN=VIN, min to VIN, max) Load (IO=IO, min to IO, max) Output Regulation (for VO < 2.5Vdc) Line (VIN=VIN, min to VIN, max) Load (IO=IO, min to IO, max) Temperature (Tref=TA, min to TA, max) Remote Sense Range Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Co = 0.1F // 10 F ceramic capacitors) Peak-to-Peak (5Hz to 20MHz bandwidth) RMS (5Hz to 20MHz bandwidth) External Capacitance ESR 1 m With the Tunable Loop ESR 0.15 m ESR 10 m Output Current Output Current Limit Inception (Hiccup Mode ) Output Short-Circuit Current (VO250mV) ( Hiccup Mode ) Efficiency VIN= 3.3Vdc, TA=25C IO=IO, max , VO= VO,set Vin=5Vdc Switching Frequency Dynamic Load Response (dIo/dt=10A/s; VIN = 3.3V; VO = 1.5V, TA=25C) Load Change from Io= 0% to 50% of Io,max; Co = 0 Peak Deviation Settling Time (Vo<10% peak deviation) Load Change from Io= 50% to 0% of Io,max: Co = 0 Peak Deviation Settling Time (Vo<10% peak deviation)
1 TM 1 TM
Device All All
Symbol VO, set VO, set
Min -1.5 -3.0
Typ
Max +1.5
Unit % VO, set % VO, set
+3.0
All
VO
0.6
3.63
Vdc
All All All All All All

0.4 0.4 10 10 0.4 0.5
% VO, set % VO, set mV mV % VO, set V
All All

20 10
35 15
mVpk-pk mVrms
Without the Tunable Loop
All All All All All All VO,set = 0.6Vdc VO, set = 1.2Vdc VO,set = 1.8Vdc VO,set = 2.5Vdc VO,set = 3.3Vdc All
CO, max CO, max CO, max Io IO, lim IO, s/c fsw
0 0 0 0
200 30 70.0 81.9 87.3 90.8 92.9
200 1000 10000 20
F F F Adc % Io,max % Io,max % % % % %
600
kHz
All All All All
TM
Vpk ts Vpk ts
330 30 420 30
mV s mV s
External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as TM getting the best transient response. See the Tunable Loop section for details.
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
General Specifications
Parameter Calculated MTBF (IO=0.8IO, max, TA=40C) Telcordia Issue 2 Method 1 Case 3 Weight Min Typ 7,868,128 6.03 (0.21) Max Unit Hours g (oz.)
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Device is with suffix "4" - Positive Logic (See Ordering Information) Logic High (Module ON) Input High Current Input High Voltage Logic Low (Module OFF) Input Low Current Input Low Voltage Device Code with no suffix - Negative Logic (See Ordering Information) (On/OFF pin is open collector/drain logic input with external pull-up resistor; signal referenced to GND) Logic High (Module OFF) Input High Current Input High Voltage Logic Low (Module ON) Input low Current Input Low Voltage Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within 1% of steady state) Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) Output voltage overshoot (TA = 25 C VIN= VIN, min to VIN, max,IO = IO, min to IO, max) With or without maximum external capacitance Over Temperature Protection (See Thermal Considerations section) Sequencing Delay time Delay from VIN, min to application of voltage on SEQ pin Tracking Accuracy (Power-Up: 2V/ms) (Power-Down: 2V/ms) (VIN, min to VIN, max; IO, min to IO, max VSEQ < Vo) APTH APTH APTH TsEQ-delay VSEQ -Vo VSEQ -Vo 10 100 100 msec mV mV All Tref 144 C
o
Device
Symbol
Min
Typ
Max
Unit
All All All All
IIH VIH IIL VIL
VIN -0.8 -0.2

10 VIN,max 0.3 0.3
A V mA V
All All All All
IIH VIH IIL VIL
VIN - 0.8 -0.2

2 VIN, max 1 VIN - 1.6
mA Vdc mA Vdc
All All
Tdelay Tdelay

2 2

msec msec
All
Trise
5
3.0
msec % VO,
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Feature Specifications (continued)
Parameter Input Undervoltage Lockout Turn-on Threshold Turn-off Threshold Hysteresis All All All 0.08 2.2 2.0 0.2 Vdc Vdc Vdc Device Symbol Min Typ Max Units
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Characteristic Curves
The following figures provide typical characteristics for the TLynxTM at 0.6Vo and at 25oC.
85
22 20
OUTPUT CURRENT, Io (A)
80
18 16 14 12 10 8 6 25 35 45 55 65 0.5m/s (100LFM) 2m/s (400LFM) 1m/s (200LFM) 1.5m/s (300LFM) NC
EFFICIENCY, (%)
75
Vin=5.5V
70 Vin=3.3V 65 Vin=2.4V 60 0 5 10 15 20
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA C
O
75
85
Figure 1. Converter Efficiency versus Output Current.
Figure 2. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (500mV/div) IO (A) (10Adiv)
OUTPUT VOLTAGE
VO (V) (10mV/div)
TIME, t (1s/div)
TIME, t (100s /div)
Figure 3. Typical output ripple and noise (VIN = 3.3V, Io = Io,max).
ON/OFF VOLTAGE VON/OFF (V) (5V/div)
Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=3.3V.
INPUT VOLTAGE OUTPUT VOLTAGE
OUTPUT VOLTAGE
VO (V) (200mV/div)
TIME, t (2ms/div)
VO (V) (200mV/div)
VIN (V) (2V/div)
TIME, t (2ms/div)
Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 6. Typical Start-up Using Input Voltage (VIN = 3.3V, Io = Io,max).
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Characteristic Curves (continued)
The following figures provide typical characteristics for the TLynxTM at 1.2Vo and at 25oC.
90
22 20
85
OUTPUT CURRENT, Io (A)
18 16 14 12 10 8 6 25 35 45 55 65 2m/s (400LFM) 1.5m/s (300LFM) 0.5m/s (100LFM)
EFFICIENCY, (%)
Vin=5.5V 80 Vin=3.3V Vin=2.4V 75
1m/s (200LFM) NC
70 0 5 10 15 20
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA C
O
75
85
Figure 7. Converter Efficiency versus Output Current.
Figure 8. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (500mV/div) IO (A) (10Adiv)
OUTPUT VOLTAGE
VO (V) (10mV/div)
TIME, t (1s/div)
TIME, t (100s /div)
Figure 9. Typical output ripple and noise (VIN = 3.3V, Io = Io,max).
VON/OFF (V) (5V/div) ON/OFF VOLTAGE
Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=3.3V.
INPUT VOLTAGE OUTPUT VOLTAGE
OUTPUT VOLTAGE
VO (V) (500mV/div)
TIME, t (2ms/div)
VO (V) (500mV/div)
VIN (V) (2V/div)
TIME, t (2ms/div)
Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 12. Typical Start-up Using Input Voltage (VIN = 3.3V, Io = Io,max).
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Characteristic Curves (continued)
The following figures provide typical characteristics for the TLynxTM at 1.8Vo and at 25oC.
95
22 20
90
OUTPUT CURRENT, Io (A)
18 16 14 12 10 8 6 25 35 45 55 65
O
EFFICIENCY, (%)
85
Vin=5.5V Vin=3.3V Vin=2.4V
2m/s (400LFM) 1.5m/s (300LFM)
1m/s (200LFM) NC 0.5m/s (100LFM)
80
75 0 5 10 15 20
75
85
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA C
Figure 13. Converter Efficiency versus Output Current.
Figure 14. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (500mV/div) IO (A) (10Adiv)
OUTPUT VOLTAGE
VO (V) (10mV/div)
TIME, t (1s/div)
TIME, t (100s /div)
Figure 15. Typical output ripple and noise (VIN = 3.3V, Io = Io,max).
ON/OFF VOLTAGE VON/OFF (V) (5V/div)
Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=3.3V.
INPUT VOLTAGE OUTPUT VOLTAGE
OUTPUT VOLTAGE
VO (V) (500mV/div)
TIME, t (2ms/div)
VO (V) (500mV/div)
VIN (V) (2V/div)
TIME, t (2ms/div)
Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 18. Typical Start-up Using Input Voltage (VIN = 3.3V, Io = Io,max).
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Characteristic Curves (continued)
The following figures provide typical characteristics for the TLynxTM at 2.5Vo and at 25oC.
95
22 20
90
OUTPUT CURRENT, Io (A)
EFFICIENCY, (%)
Vin=3.3V Vin=5.5V Vin=5V
18 16 14 12 10 8 6 25 35 45 55 65
O
85
2m/s (400LFM) 1.5m/s (300LFM)
1m/s (200LFM) NC 0.5m/s (100LFM)
80
75 0 5 10 15 20
75
85
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA C
Figure 19. Converter Efficiency versus Output Current.
Figure 20. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (500mV/div) IO (A) (10Adiv)
OUTPUT VOLTAGE
VO (V) (0mV/div)
TIME, t (1s/div)
TIME, t (100s /div)
Figure 21. Typical output ripple and noise (VIN = 3.3V, Io = Io,max).
ON/OFF VOLTAGE VON/OFF (V) (5V/div)
Figure 22. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=5V.
INPUT VOLTAGE OUTPUT VOLTAGE
OUTPUT VOLTAGE
VO (V) (1V/div)
TIME, t (2ms/div)
VO (V) (1V/div)
VIN (V) (2V/div)
TIME, t (2ms/div)
Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 24. Typical Start-up Using Input Voltage (VIN = 5V, Io = Io,max).
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Characteristic Curves (continued)
The following figures provide typical characteristics for the TLynxTM at 3.3Vo and at 25oC.
100
22 20
OUTPUT CURRENT, Io (A)
18 16 14 12 10 8 6 25 35 45 55 65
O
EFFICIENCY, (%)
95 Vin=4.5V 90 Vin=5.5V Vin=5V
2m/s (400LFM) 1m/s (200LFM) 1.5m/s (300LFM) 0.5m/s (100LFM)
NC
85 0 5 10 15 20
75
85
OUTPUT CURRENT, IO (A)
AMBIENT TEMPERATURE, TA C
Figure 25. Converter Efficiency versus Output Current.
Figure 26. Derating Output Current versus Ambient Temperature and Airflow.
OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (500mV/div) IO (A) (10Adiv)
OUTPUT VOLTAGE
VO (V) (10mV/div)
TIME, t (1s/div)
TIME, t (100s /div)
Figure 27. Typical output ripple and noise (VIN = 5V, Io = Io,max).
ON/OFF VOLTAGE VON/OFF (V) (5V/div)
Figure 28. Transient Response to Dynamic Load Change from 0% 50% to 0% with VIN=5V.
INPUT VOLTAGE OUTPUT VOLTAGE
OUTPUT VOLTAGE
VO (V) (1V/div)
TIME, t (2ms/div)
VO (V) (1V/div)
VIN (V) (2V/div)
TIME, t (2ms/div)
Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 30. Typical Start-up Using Input Voltage (VIN = 5V, Io = Io,max).
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Test Configurations
TO OSCILLOSCOPE LTEST 1H VIN(+) CURRENT PROBE
Design Considerations
Input Filtering
The TLynxTM module should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. To minimize input voltage ripple, low-ESR ceramic capacitors are recommended at the input of the module. Figure 34 shows the input ripple voltage for various output voltages at 20A of load current with 2x47 F or 4x47 F ceramic capacitors and an input of 5V. Figure 35 shows data for the 3.3Vin case, with 2x47F or 4x47F of ceramic capacitors at the input.
160
BATTERY
CS 1000F Electrolytic E.S.R.<0.1 @ 20C 100kHz
CIN 2x100F Tantalum COM
NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1H. Capacitor CS offsets possible battery impedance. Measure current as shown above.
Input Ripple Voltage (mVp-p)
Figure 31. Input Reflected Ripple Current Test Setup.
COPPER STRIP RESISTIVE LOAD 0.1uF COM SCOPE USING BNC SOCKET GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. 10uF
150 140 130 120 110 100 90 80 0.5 1 1.5 2 2.5 3 3.5 4 2x47uF 4x47uf
Vo+
Figure 32. Output Ripple and Noise Test Setup.
Output Voltage (Vdc) Figure 34. Input ripple voltage for various output voltages with 2x47 F or 4x47 F ceramic capacitors at the input (20A load). Input voltage is 5V.
160
Rdistribution
Rcontact VIN(+) VO
Rcontact
Rdistribution
Input Ripple Voltage (mVp-p)
150 140 130 120 110 100 90 80 0.5 1
2x47uF 4x47uf
VIN
VO
RLOAD
Rdistribution
Rcontact COM COM
Rcontact
Rdistribution
NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance.
1.5
2
2.5
3
Figure 33. Output Voltage and Efficiency Test Setup.
VO. IO Efficiency = VIN. IIN x 100 %
Output Voltage (Vdc) Figure 35. Input ripple voltage in mV, p-p for various output voltages with 2x47 F or 4x47 F ceramic capacitors at the input (20A load). Input voltage is 3.3V.
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Data Sheet September 9, 2009
Output Filtering
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
40
The TLynx modules are designed for low output ripple voltage and will meet the maximum output ripple specification with 0.1 F ceramic and 10 F ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR ceramic and polymer capacitors are recommended to improve the dynamic response of the module. Figure 36 provides output ripple information for different external capacitance values at various Vo and for load currents of 20A while maintaining an input voltage of 5V. Fig 37 shows the performance with a 3.3V input. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be achieved by using the Tunable TM Loop feature described later in this data sheet.
40
TM
Ripple(mVp-p)
30
1x10uF External Cap 1x47uF External Cap 2x47uF External Cap 4x47uF External Cap
20
10 0.5 1 1.5 Output Voltage(Volts) 2 2.5
Figure 37. Output ripple voltage for various output voltages with external 1x10 F, 1x47 F, 2x47 F or 4x47 F ceramic capacitors at the output (20A load). Input voltage is 3.3V.
Safety Considerations
For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2004-09 (EN60950-1) Licensed. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fastacting fuse with a maximum rating of 20A in the positive input lead.
Ripple(mVp-p)
30
20
1x10uF External Cap 1x47uF External Cap 2x47uF External Cap 4x47uF External Cap
10 0.5 1 1.5 2 2.5 3 3.5 Output Voltage(Volts)
Figure 36. Output ripple voltage for various output voltages with external 1x10 F, 1x47 F, 2x47 F or 4x47 F ceramic capacitors at the output (20A load). Input voltage is 5V.
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Feature Descriptions
Remote On/Off
The TLynx modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available. In the Positive Logic On/Off option, (device code suffix "4"- see Ordering Information), the module turns ON during a logic High on the On/Off pin and turns OFF during a logic Low. With the Negative Logic On/Off option, (no device code suffix, see Ordering Information), the module turns OFF during logic High and ON during logic Low. The On/Off signal is always referenced to ground. For either On/Off logic option, leaving the On/Off pin disconnected will turn the module ON when input voltage is present. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 38. When the external transistor Q1 is in the OFF state, the On/Off pin is pulled high internally and the module is ON. When transistor Q1 is turned ON, the On/Off pin is pulled low and the module is OFF.
VIN+
TM
VIN+
MODULE
Rpullup I ON/OFF 6.34K
PTC
470 PWM Enable
ON/OFF
+ VON/OFF Q1 3.09K _
GND
Figure 39. Circuit configuration for using negative On/Off logic.
Overcurrent Protection
MODULE
6.34K 20K 470 Q2 PWM Enable
I ON/OFF ON/OFF Q1 + VON/OFF _ GND
To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the overtemperature threshold of 144oC is exceeded at the thermal reference point Tref . The thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold.
Figure 38. Circuit configuration for using positive On/Off logic. For negative logic On/Off modules, the circuit configuration is shown in Fig. 39. The On/Off pin should be pulled high with an external pull-up resistor (suggested value for the 2.4V to 5.5Vin range is 8.2Kohms). When transistor Q1 is in the OFF state, the On/Off pin is pulled high and the module is OFF. The On/Off threshold for logic High on the On/Off pin depends on the input voltage and its minimum value is VIN - 1.6V. To turn the module ON, Q1 is turned ON pulling the On/Off pin low.
Output Voltage Programming
The output voltage of the TLynxTM module can be programmed to any voltage from 0.6dc to 3.63Vdc by connecting a resistor between the Trim+ and GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input Voltage Set Point Area plot in Fig. 40. The Upper Limit curve shows that the entire output voltage range is available with the maximum input voltage of 5.5V. The Lower Limit curve shows that for output voltages of 1.8V and higher, the input voltage needs to be larger than the minimum of 2.4V.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range.
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
6 5
VIN +
Upper Limit
VO+ SENSE
Input Voltage (v)
4 3
Lower Limit
ON/OFF TRIM LOAD Rtrim
0.5 1 1.5 2 2.5 3 3.5 4
2 1 0
GND
Output Voltage (V)
Figure 40. Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. Without an external resistor between Trim+ and GND pins, the output of the module will be 0.6Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation:
Figure 41. Circuit configuration for programming output voltage using an external resistor.
Remote Sense
The TLynxTM modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the SENSE pin. The voltage between the SENSE pin and VOUT pin must not exceed 0.5V. Note that the output voltage of the module cannot exceed the specified maximum value. This includes the voltage drop between the SENSE and Vout pins. When the Remote Sense feature is not being used, connect the SENSE pin to the VOUT pin.
1.2 Rtrim = k (Vo - 0.6 )
Rtrim is the external resistor in k, and Vo is the desired output voltage. Table 1 provides Rtrim values required for some common output voltages.
Voltage Margining
Output voltage margining can be implemented in the TM TLynx modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Figure 5 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin Please consult your local Lineage Power technical representative for additional details.
Table 1
VO, set (V) 0.6 1.0 1.2 1.5 1.8 2.5 3.3 Rtrim (K) Open 3.0 2.0 1.333 1.0 0.632 0.444
By using a 0.5% tolerance trim resistor with a TC of 25ppm, a set point tolerance of 1.5% can be achieved as specified in the electrical specification. The POL Programming Tool available at www.lineagepower.com under the Design Tools section, helps determine the required trim resistor needed for a specific output voltage.
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Vo Rmargin-down
R1 =
24950 ohms, V IN - 0.05
MODULE
Q2 Trim Rmargin-up Rtrim
the voltage at the sequencing pin will be 50mV when the sequencing signal is at zero.
VIN+
MODULE
Q1 GND
499K + R1 OUT 10K -
Figure 42. Circuit Configuration for margining Output voltage
SEQ
Monotonic Start-up and Shutdown
The TLynxTM modules have monotonic start-up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range.
GND
Figure 43. Circuit showing connection of the sequencing signal to the SEQ pin.
Output Voltage Sequencing
The APTH020A0X modules include a sequencing feature, EZ-SEQUENCE that enables users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, either tie the SEQ pin to VIN or leave it unconnected. When an analog voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the set-point voltage. The final value of the SEQ voltage must be set higher than the set-point voltage of the module. The output voltage follows the voltage on the SEQ pin on a one-to-one volt basis. By connecting multiple modules together, multiple modules can track their output voltages to the voltage applied on the SEQ pin. For proper voltage sequencing, first, input voltage is applied to the module. The On/Off pin of the module is left unconnected (or tied to GND for negative logic modules or tied to VIN for positive logic modules) so that the module is ON by default. After applying input voltage to the module, a minimum 10msec delay is required before applying voltage on the SEQ pin. During this time, a voltage of 50mV ( 20 mV) must be maintained on the SEQ pin. This can be done by applying the sequencing voltage through a resistor R1connected in series with the SEQ pin as shown in Figure 40. By choosing R1 according to the following equation
After the 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage on a one-to-one volt bases until the output reaches the set-point voltage. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. The output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential.
TM When using the EZ-SEQUENCE feature to control start-up of the module, pre-bias immunity during start-up is disabled. The pre-bias immunity feature of the module relies on the module being in the diode-mode during start-up. When using the EZ-SEQUENCETM feature, modules goes through an internal set-up time of 10msec, and will be in synchronous rectification mode when the voltage at the SEQ pin is applied. This will result in the module sinking current if a pre-bias voltage is present at the output of the module. When pre-bias immunity during start-up is required, the EZTM SEQUENCE feature must be disabled. For additional guidelines on using the EZ-SEQUENCETM feature please refer to Application Note AN04-008 "Application Guidelines for Non-Isolated Converters: Guidelines for Sequencing of Multiple Modules", or contact the Lineage Power technical representative for additional information.
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Data Sheet September 9, 2009
Tunable LoopTM
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
The TLynxTM series of modules have a new feature that optimizes transient response of the module called the TM Tunable Loop . External capacitors are usually added to the output of the module for two reasons: to reduce output ripple and noise (see Figures 36 and 37) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable. The Tunable LoopTM allows the user to externally adjust the voltage control loop to match the filter network connected to the output of the module. The Tunable TM Loop is implemented by connecting a series R-C between the SENSE and TRIM pins of the module, as shown in Fig. 44. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module. VOUT SENSE
RTUNE
Please contact your Lineage Power technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values or input voltages other than 3.3 or 5V. Table 2. General recommended values of of RTUNE and CTUNE for Vin=5V and various external ceramic capacitor combinations.
Cext RTUNE CTUNE 1x47F 47 3300pF 2x47F 47 6800pF 4x47F 47 12nF 10x47F 33 33nF 20x47F 22 56nF
Table 3. Recommended values of RTUNE and CTUNE to obtain transient deviation of 2% of Vout for a 10A step load with Vin=5V.
Vout Cext RTUNE CTUNE V 3.3V 2.5V 1.8V 1.2V 0.6V 2x 2x47F + 4x47F 3x330F 10x330F 330F 2x330F + 4x330F Polymer Polymer Polymer Polymer Polymer Cap Cap Cap Cap Cap 47 39nF 64mV 39 47nF 49mV 39 150nF 36mV 33 220nF 24mV 27 330nF 12mV
MODULE
CTUNE
CO
TRIM GND
RTrim
Table 4. General recommended values of of RTUNE and CTUNE for Vin=3.3V and various external ceramic capacitor combinations.
Cext RTUNE CTUNE 1x47F 47 6800pF 2x47F 47 12nF 4x47F 33 22nF 10x47F 33 47nF 20x47F 22 68nF
Figure. 44. Circuit diagram showing connection of RTUME and CTUNE to tune the control loop of the module. Recommended values of RTUNE and CTUNE for different output capacitor combinations are given in Tables 2, 3, 4 and 5. Tables 2 and 4 show the recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 1000F that might be needed for an application to meet output ripple and noise requirements for 5Vin and 3.3Vin respectively. Selecting RTUNE and CTUNE according to Tables 2 and 4 will ensure stable operation of the module. In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Tables 3 and 5 list recommended values of RTUNE and CTUNE in order to meet 2% output voltage deviation limits for some common output voltages in the presence of a 10A to 20A step change (50% of full load), with an input voltage of 5Vin and 3.3Vin respectively
Table 5. Recommended values of RTUNE and CTUNE to obtain transient deviation of 2% of Vout for a 10A step load with Vin=3.3V.
Vout Cext RTUNE CTUNE V 2.5V 5x330F Polymer Cap 27 470nF 48mV 1.8V 4x330F Polymer Cap 27 470nF 36mV 1.2V 5x330F Polymer Cap 27 470nF 24mV 0.6V 11x330F Polymer Cap 22 470nF 12mV
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Thermal Considerations
Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 45. The preferred airflow direction for the module is shown in Figure 46.
The thermal reference points, Tref used in the specifications are shown in Figure 46. For reliable operation the temperatures at these points should not exceed 125oC. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note "Thermal Characterization Process For Open-Frame BoardMounted Power Modules" for a detailed discussion of thermal aspects including maximum device temperatures.
Wind Tunnel PWBs
25.4_ (1.0)
Power Module
Figure 46. Preferred airflow direction and location of hot-spot of the module (Tref).
76.2_ (3.0)
x
12.7_ (0.50)
Probe Location for measuring airflow and ambient temperature
Air flow
Figure 45. Thermal Test Setup.
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Example Application Circuit
Requirements: Vin: Vout: Iout: Vout: Vin, ripple 3.3V 1.8V 15A max., worst case load transient is from 10A to 15A 1.5% of Vout (27mV) for worst case load transient 1.5% of Vin (50mV, p-p)
CI1 CI2 CO1 CO2 CTune RTune RTrim
200uF/16V bulk electrolytic 5 x 47F/6.3V ceramic capacitor (e.g. Murata GRM32ER60J476ME20) 6 x 47F/6.3V ceramic capacitor (e.g. Murata GRM32ER60J476ME20) 2 x 470F/2.5V Low ESR Polymer/poscap (e.g. Sanyo Poscap 2R5TPL470M7) 330nF/50V ceramic capacitor (can be 1206, 0805 or 0603 size) 27 ohms SMT resistor (can be 1206, 0805 or 0603 size) 1k SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%)
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Mechanical Outline
Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.)
Side View
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Recommended Pad Layout
Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.)
Pin 10
Pin 9
PIN 1 2 3 4 5 6 7 8 9 10
FUNCTION ON/OFF VIN SEQ GND VOUT TRIM S+ SNC NC
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Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Packaging Details
The TLynxTM modules are supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules per reel. All Dimensions are in millimeters and (in inches).
Reel Dimensions: Outside Dimensions: Inside Dimensions: Tape Width: LINEAGE POWER
330.2 mm (13.00) 177.8 mm (7.00") 44.00 mm (1.732") 21
Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
package is broken, the floor life of the product at conditions of 30C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40 C, < 90% relative humidity.
300 Per J-STD-020 Rev. C Peak Temp 260C 250 Cooling Zone
Surface Mount Information
Pick and Place
The TLynxTM modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to o 300 C. The label also carries product information such as product code, serial number and the location of manufacture.
Reflow Temp (C)
200 * Min. Time Above 235C 15 Seconds Heating Zone 1C/Second *Time Above 217C 60 Seconds
150
Nozzle Recommendations
The module weight has been kept to a minimum by using open frame construction. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended inside nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 7 mm.
100
50
0
Reflow Time (Seconds)
Figure 47. Recommended linear reflow profile using Sn/Ag/Cu solder.
Lead Free Soldering
The TLynxTM modules are lead-free (Pb-free) and RoHS compliant and fully compatible in a Pb-free soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to the Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001).
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 42. Soldering outside of the recommended profile requires testing to verify results and performance.
MSL Rating
The TLynxTM modules have a MSL rating of 2.
Storage and Handling
The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original LINEAGE POWER 22
Data Sheet September 9, 2009
TLynxTM: Non-isolated DC-DC Power Modules: 2.4 - 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 6. Device Codes
Device Code Input Voltage Range Output Voltage Output Current On/Off Logic Connector Type Comcodes
APTH020A0X3-SRZ APTH020A0X43-SRZ APTH020A0X3-SR
2.4 - 5.5Vdc 2.4 - 5.5Vdc 2.4 - 5.5Vdc
0.6 - 3.63Vdc 0.6 - 3.63Vdc 0.6 - 3.63Vdc
20A 20A 20A
Negative Positive Negative
SMT SMT SMT
CC109130507 CC109130515 CC109147492
-Z refers to RoHS-compliant parts Table 7. Coding Scheme TLynx Sequencing Input voltage Output Output voltage family feature. range current AP T H 020A0 20.0A X On/Off logic 4 Options -SR ROHS Compliance Z
T = with Seq. H = 2.4 - 5.5V X = w/o Seq.
X= 4 = positive programmable No entry = output negative
S = Surface Mount Z = ROHS6 R = Tape&Reel
Asia-Pacific Headquarters Tel: +65 6416 4283 Europe, Middle-East and Africa Headquarters Tel: +49 89 6089 286 India Headquarters Tel: +91 80 28411633
World Wide Headquarters Lineage Power Corporation 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626) www.lineagepower.com e-mail: techsupport1@lineagepower.com
Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c) 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved.
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Document No: DS07-014 ver. 1.06 PDF name: APTH020A0X_ds.pdf

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